{"id":5388,"date":"2025-11-10T14:37:49","date_gmt":"2025-11-10T13:37:49","guid":{"rendered":"https:\/\/www.lesta.it\/?p=5388"},"modified":"2025-11-10T14:51:07","modified_gmt":"2025-11-10T13:51:07","slug":"lesta-painting-robots-for-large-scale-systems","status":"publish","type":"post","link":"https:\/\/www.lesta.it\/en\/lesta-painting-robots-for-large-scale-systems\/","title":{"rendered":"Lesta painting robots for large-scale systems"},"content":{"rendered":"<p>Lesta painting <a href=\"https:\/\/www.lesta.it\/en\/robot\/\" target=\"_blank\" rel=\"noopener\">robots<\/a> for large-scale systems stand out for their ability to paint parts with large dimensions and complex geometries. It\u2019s not just about selling robots: Lesta designs solutions that solve real-world challenges, enabling companies to optimize production cycles and ensure high-quality results.<\/p>\n<p>A concrete example is the use of Lesta robots on overhead and floor-mounted carriages in painting systems for trucks, trailers, and steel bars. These systems can move along multiple axes and paint parts up to 14.7 m long, 6.6 m deep, and 3 m high.<\/p>\n<h2><strong>The challenge: automatically painting large parts<\/strong><\/h2>\n<p>Our robots are ideal for companies that produce large vehicles such as trucks, buses, and trailers, as well as for shipyards and boat manufacturers.<\/p>\n<p>In these cases, the main challenge is ensuring precision and uniformity across large surfaces and complex components \u2014 operations made possible through the combined use of carriages and Lesta robots.<\/p>\n<p>Thanks to their versatility, Lesta robots offer another key advantage: they can be easily integrated into existing systems, allowing complex parts to be painted without the need to modify the entire plant.<\/p>\n<h2><strong>The solution: handling carriages for industrial robots<\/strong><\/h2>\n<p>To expand the robots\u2019 operating range, Lesta designs and manufactures handling carriages, essential for ensuring precision and repeatability even on large parts.<\/p>\n<h3><strong>Floor-mounted carriages<\/strong><\/h3>\n<ul>\n<li>Rail system with motorized platform.<\/li>\n<li>The robot moves along the rail and records its movements during the self-learning function, enabling the painting of long or complex parts without losing accuracy.<\/li>\n<\/ul>\n<h3><strong>Overhead carriages (gantries)<\/strong><\/h3>\n<ul>\n<li>Bridges supported by uprights with rails, under which the robot is mounted upside down.<\/li>\n<li>They allow longitudinal, vertical, and horizontal movements, increasing the coverage of the work area.<\/li>\n<li>They can add additional axes to the robot, enhancing the versatility of industrial painting for large parts.<\/li>\n<\/ul>\n<p>All carriage-based systems are equipped with the Lesta \u201cFollow Me\u201d plug-in, which allows the robot to naturally follow the operator during path recording, making it easier to program large and complex surfaces.<\/p>\n<h2><strong>Lesta PAINT STUDIO 3.0: software for offline robot programming<\/strong><\/h2>\n<p>Lesta <a href=\"https:\/\/www.lesta.it\/en\/other-automations\/lesta-paint-studio\/\" target=\"_blank\" rel=\"noopener\">PAINT STUDIO<\/a> is a CAD\/CAM software developed for the offline programming of painting robots, designed to optimize production cycles and simulate complex paths on large parts.<\/p>\n<h3><strong>Main features<\/strong><\/h3>\n<ul>\n<li>Interactive 3D environment for importing part models, even very large ones.<\/li>\n<li>Creation and simulation of painting paths with automatic grids and path connections optimized for large surfaces.<\/li>\n<li>Verification of the robot\u2019s reach limits and cycle times, essential for large components.<\/li>\n<li>Adjustment of painting parameters such as speed, acceleration, distance from the part, angle, and gun settings, adapting the process to any geometry.<\/li>\n<li>Ability to record key points by physically moving the robot or by creating 3D geometries directly within the software, enabling complex and precise painting paths.<\/li>\n<li>Compatible with systems not equipped with Lesta robots, for both liquid and powder coating applications.<\/li>\n<\/ul>\n<h2><strong>Lesta painting robots for large-scale systems: the perfect solution for your business<\/strong><\/h2>\n<p>Lesta painting robots enable companies to handle large parts and complex geometries with maximum precision and flexibility, seamlessly integrating into large industrial plants.<\/p>\n<p>Thanks to their overhead and floor-mounted carriages and the PAINT STUDIO 3.0 software, Lesta helps optimize production time, reduce errors, and achieve excellent painting results \u2014 without having to modify the entire system.<\/p>\n<p>Choosing Lesta means solving complex challenges, making coating processes more efficient, and ensuring top-quality finishes on every part, even the largest ones.<\/p>\n<p><a href=\"https:\/\/www.lesta.it\/en\/contact-us\/\" target=\"_blank\" rel=\"noopener\"><u>Contact us<\/u><\/a> to tell us about your project \u2014 we\u2019ll show you the most suitable solution for your needs.<br \/>\nTo learn more click <a href=\"https:\/\/www.ipcm.it\/en\/post\/lesta-painting-robots-for-large-scale-systems.aspx\" target=\"_blank\" rel=\"noopener\">here<\/a>.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Lesta painting robots for large-scale systems stand out for their ability to paint parts with large dimensions and complex geometries. It\u2019s not just about selling robots: Lesta designs solutions that solve real-world challenges, enabling companies to optimize production cycles and ensure high-quality results. A concrete example is the use of Lesta robots on overhead and<\/p>\n","protected":false},"author":6,"featured_media":5382,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"inline_featured_image":false,"footnotes":""},"categories":[5],"tags":[78,71,73],"class_list":["post-5388","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-lesta-en","tag-lesta-paint-studio-en","tag-robot-en"],"acf":[],"_links":{"self":[{"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/posts\/5388","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/users\/6"}],"replies":[{"embeddable":true,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/comments?post=5388"}],"version-history":[{"count":4,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/posts\/5388\/revisions"}],"predecessor-version":[{"id":5393,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/posts\/5388\/revisions\/5393"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/media\/5382"}],"wp:attachment":[{"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/media?parent=5388"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/categories?post=5388"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.lesta.it\/en\/wp-json\/wp\/v2\/tags?post=5388"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}